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ERP · Intelligent Production Planning & Control

Manufacturing (MRP)

A comprehensive manufacturing resource planning and shop floor control system with demand-driven scheduling, BOM management, quality control, and OEE tracking.
Manufacturing (MRP)
Manufacturing (MRP) — screen 1

Overview

Intelligent Production Planning & Control

Business Suite Manufacturing provides full-featured MRP II capabilities combined with modern shop floor management. From multi-level bill of materials and work routing definition to production order management, real-time machine monitoring via IoT integration, and quality control inspection, it delivers the production control platform for complex discrete and process manufacturers.

Strategic value

Manufacturing competitiveness in the modern economy is defined by the ability to deliver the right product, in the right quantity, at the right time, to the right quality standard — consistently and profitably. Achieving this requires a level of planning precision and operational visibility that paper-based systems and disconnected shop floor tools fundamentally cannot provide. Business Suite Manufacturing provides the planning intelligence and execution control that transforms production operations from reactive firefighting to proactive performance management. The strategic value of demand-driven MRP begins with inventory and capacity optimisation. When production plans are driven by real sales demand and constrained by actual capacity, organisations stop building inventory they do not need and start protecting delivery commitments they have made. The financial impact is significant on both sides of the balance sheet: working capital tied up in excess finished goods and raw materials falls, while the revenue at risk from missed delivery commitments decreases. This dual improvement in efficiency and customer satisfaction is the hallmark of a well-run MRP implementation. Quality management integration is where manufacturing ERP delivers value that standalone shop floor systems cannot replicate. When quality inspection results are captured at the same system level as production orders, inventory movements, and cost transactions, the data exists to perform genuine root cause analysis: correlating defect patterns with specific machine settings, material lots, shift teams, or production sequences. This closed-loop quality intelligence is the foundation of continuous improvement programmes that actually move performance metrics. The IoT integration layer is what positions Business Suite Manufacturing as a genuinely modern platform rather than a repackaged legacy system. Real-time machine data feeds directly into OEE dashboards, condition-based maintenance triggers, and production performance analytics. Management sees the production floor not through end-of-shift summaries but through live intelligence — enabling the kind of dynamic production management that the competitive manufacturing environment demands.

Capabilities

Everything it does, out of the box.

Bill of Materials

Multi-level BOM management with version control and engineering change management.

Demand Planning

Sales forecast-driven demand planning with MRP explosion and supply recommendations.

Production Scheduling

Finite capacity scheduling with work centre management and sequence optimisation.

Shop Floor Control

Real-time production order tracking, labour reporting, and scrap management.

Quality Management

Incoming inspection, in-process quality checks, and final product quality assurance.

OEE Monitoring

Real-time Overall Equipment Effectiveness tracking via IoT integration.

Subcontracting

Outsourced production management with PO generation and GRN tracking.

Cost Tracking

Standard and actual cost calculation with variance analysis and WIP accounting.

Live product

Manufacturing (MRP)
Manufacturing (MRP) — screen 2

Specifications

Manufacturing Types
Discrete, Process, Repetitive, Job Shop
BOM Levels
Unlimited multi-level
Scheduling
Finite + Infinite capacity
IoT Integration
Real-time machine data via BS IoT
Quality
ANSI/ASQ Z1.4 sampling plans
Costing
Standard, FIFO, Average, Actual

Use cases

Where it creates value.

  1. 01Discrete manufacturing with complex BOMs
  2. 02Process manufacturing with batch management
  3. 03Make-to-order and engineer-to-order operations
  4. 04Mixed-mode manufacturing environments
  5. 05Contract manufacturing and outsourced production

Benefits

On-Time DeliveryImproved scheduling and capacity visibility drives delivery performance.
95%+ on-time delivery
Waste ReductionBetter planning and quality control reduces scrap and rework.
40% waste reduction
Throughput IncreaseBottleneck identification and OEE improvement drive capacity gains.
25% more throughput

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